The
multiple parts are then assembled and glued together.
A sprue
is then attached to the part at the bottom.
This
sprue will be the pathway through the sand for the molten metal to fill
the casting.
The
casting is then dipped into slurry. The slurry is designed to help against
the sand caving in during the casting process. The slurry also provides
a better surface finish. The slurry is an optional step.
The
dry slurry dipped part is then placed in a 5 gallon steel bucket. It is
best to allow 3 inches of loose sand between the bottom of the bucket and
the foam part. Sand is then poured around the part. The only part that
is still visible is the top of the sprue. The molten metal is the poured
onto the sprue. The foam quickly melts away and the molten metal fills
the space.
The
part is allowed to cool for 15 minutes and then is ready for the minimal
machining.
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